Welcome to our project page


This blog is intended to document the restoration of our ’74 Ford Cortina. Thanks for stopping by. Don’t forget to subscribe to our feed to get notifications when we post updates. If you’ve arrived here from a search engine, I’d love to hear from you. Please feel free to comment or drop me a mail.

Project status: Abandoned. Life happened, and the Tina is for sale, along with a whole host of tools and garage equipment. Contact me.

Oh, if you’re using Internet Explorer to view this page, get a life and get Firefox.

High-res images on request. Any sponsors or anyone who helps out on the project in any way will be entitled to sign on the base coat before I apply the clear coat.

Ready to go

The garage was finally completely emptied and carefully repacked. My workbench is in place, complete with bench grinder and vice. I have storage bins for everything so that I can continue to maintain some order in the garage. I’ve also bought a 50l compressor and an air ratchet. The compressor came with all the necessary bits for an amateur spray job, I’ll cross that brige when i come to it. My wife also bought me a sand-blasting attachment for the compressor which in a perfect world would is a really cool thing to have. The problem is that you get sand all over the place, who would have guessed :) . I also purchased a proper air hose, as the horrible orange coiled ones that come with the compressor kit are near impossible to work with. All in all, things are starting to look like they’re falling into place for me to continue working on the Tina.

Thanks for stopping by. Hopefully in the very near future I’ll have some photos of actual progress to share.

Still around

It’s clear that I’ve been pretty absent from this blog for a long time. The truth is that I’ve been absent from my garage for a long time too, not counting parking and pulling out my other car, and going in to dump the heaps upon heaps of junk that we seem adept at collecting. The result is that the Tina is now loaded with said junk and the workspace around the vehicle is rather crowded. We had a tenant come and stay in our guest house which was originally used as storage. Subsequently we moved it all into the garage. My workbench is also in use by the tenant which is another reason for the project being delayed.

It’s all rather bittersweet, but the tenant is moving out and I’ll be able to clean up the garage and get going again. I’ve ordered quite a few plastic bins that will help to organize a lot of stuff in the garage and keep some sense of order. Lastly, I’ll be buying a compressor and spray gun shortly. That’ll round off my tool collection nicely.

Either way, this is just a note to say that even though it’s been almost a year since I last touched the car, I have not given up on the project and am poised (and quite excited) to get going again.

Cheers for now.

More weekend news

I realized (with a bit of friendly coercion) this morning that my previous post really wasn’t nearly meaty enough. If anything, this blog should serve to document the project in detail for myself so I’m going to try to fill it a bit better in future.

My first attempt at welding was a disaster and revealed very quickly that I have absolutely no idea what I’m doing. A word of advice to other first timers out there: No amount of YouTube clips can prepare you enough to weld something with even a small amount of competency. Oh, and wear gloves.

The fingerprints on my thumb and index fingers became a distant memory yesterday as I tried to pry a stuck electrode from the sheet. You’d never think, but in the welding process pretty much everything gets phenomenally hot. To add insult to injury, my ‘weld’ is a horrible black mess around the area where no two pieces of metal became one. I will be looking into getting proper instruction before attempting this again. Hopefully I’ll be forgiven for the tiny post last night. I was nursing wounds.

I’ll admit that at this stage the project is really laborious. There is absolutely nothing glamorous about stripping paint. And paint on a car… There’s a lot of it. It’s messy work, takes time and is made more difficult by the copious amounts of body filler I keep finding in all the most unfortunate places. I also seem to be turning up a lot more rust all over the show, but I’m not letting it get me down.

I had a chat with Shawn yesterday as well. His insane dragster beetle is on the cover of Speed & Sound magazine this month. He gave me a lot of good advice with regards to preserving and prepping the panels once the old paint is off. He also advised me to take it one step at a time and try to stay positive. Staying positive isn’t an issue for me though, I’m still amped and having a fair amount of fun working on this car despite the injuries. I’m learning tons as well.

My original 70′s Cortina Haynes Manual (Complete with greasy fingerprints) should be arriving from the UK sometime soon as well. It’ll be great to page through that and learn even more about the car.

Thanks for stopping by, drop me a comment!

6 June Progress

I borrowed a heat gun from the office to see if I could use it to speed up the paint removal process. Turns out it’s much faster…

There isn’t much to say today, but here are some photos of the progress.

Cheers.

Several layers of paint and primer.

Tons more body filler.

Close up.

Citroen problem solved

Sorry, I forgot to update on the situation with the Citroen. After a few hours of research on the web, I did manage to locate the fault. Thanks to Picasso Forums and Warren from French Car Connection in Strand for advice and helpful information to try to diagnose.

The car lost power to two cylinders and the cat started getting real hot, to the point where it glowed red-hot. The advice I was given, coupled with the info I got from the forums both indicated that it was definitely the coil pack. The cat heating up like that is a result of unburnt fuel dumping in there, prolonged use in that state would have led to the cat being poisoned. Citroen Durbanville had stock, so the part was acquired and the Pic is back in motion. It wasn’t a cheap solution though, R1400 is no joke.

Then again, the Pic’s comfort, space and sheer enjoyability are worth any amount of money.

Take it easy.

22 May Progress

There was a huge cupboard on the driver side of the car, you may have seen it in previous posts. It was the main reason that I couldn’t really work on that side. This weekend I decided it was time to move the sucker. So I did.

And then, when it was out of the way, I let rip on the driver side. Front fender off, driver door off.

Front fender off

A bit of a mess underneath...

The sill on the driver side isn’t in much better condition than the passenger side unfortunately. In fact, down below by the foot well is where the read headache lies.

Sill, hacked with a claw hammer (not the right way, I know..)

The corroded floor pan/foot well, again dumping out plenty of filth.

The same horrible picture from the other side.

This is the main structural beam on the driver side of the engine bay.

Then, a while back when I was busy cleaning up all that horrible yellow paint overspray on the engine bay, I noticed this plaque all painted over. A quick wire brush revealed…

...some pertinent info about the original spec.

Drama

It never rains, but it pours. Now my Citroen has broken down. It seems to be missing on one or more cylinder[s]. I replaced all four spark plugs but that solved absolutely nothing. It could still be an electrical fault though, having read on the Picasso forums that sometimes the coil pack fails. The problem here is that I can’t just get another coil pack to troubleshoot the problem.

With great difficulty, heeling-and-toeing to keep it running, I drove the car home from my parent’s place and got it into the garage where I immediately noticed a pungent burning smell. I took a look under the car and I could feel the intense heat coming off the bottom of the car. Now I’m worried that it could have something to do with a blockage in the exhaust system, although I’m not sure that that would cause the engine to run the way it is. Either way, this is quite a serious problem in that the Citroen is our only car at the moment.

On the upside, the insurance company will tow the car wherever I need it to go.

Take it easy.

15 May Progress

It’s not much, but I got some cutting discs and decided to shed some of the really corroded rusty bits.

Starting with the passenger side sill, I cut out all that corrosion on the surface and had a chance to look at the condition underneath. I don’t really see the sills as a major problem since I’ve been considering doing plastic or glass fibre skirts and arches. It might pay off to go with the modern muscle car look while retaining a decent chunk of the car’s originality, as well as not making it look too cheap.

Something maybe a little like this:

The Plymouth Barracuda

Ok, in reality probably nothing like this, but I hope you get my meaning. Look at the sills and arches. Those’ll look great on the Tina.

Passenger side sill, corrosion removed.

Passenger side sill, corrosion removed.

It's extensive and runs pretty deep

Beneath the rotten facade.

Also cut a little bit out of that corrosion on the top near the windscreen (which to this day refuses to come free of the vehicle [windscreen]). I’ll fabricate that as soon as I can afford to buy a MIG welder.

That other bit. Don't know the name for this part of the body, but I cut the rubbish out of it.

Take it as easy as I’m taking it.

1 May Progress

I’m pretty filthy as I sit here and type. And to think I just went to the shops looking like this. I’m too tired to care though, since today was bittersweet.

I met this morning with Steven and Graham from [details to be confirmed] who were previously affiliated with Tom Maben Classic Car Restorers cc. First off, what a couple of class chaps – really friendly and accommodating insofar as they are willing to help me out with professional advice on the project going forward, possibly even teach me how to weld. Also extremely apologetic, as much as it was not necessary for any apologies to be tendered. Apologetic because in their expert opinion, the car would require around a month’s worth of solid attention at a rather pricey hourly rate. Pricey for me maybe, but if I had to be honest with myself I’d say I’d like these chaps to work on my car, money aside. The plans that were in my head when I bought the car certainly involved the proper restoration of the car. Not a ‘slap-together’, ‘buckets o’ body-filler’ job. I envisioned fresh metals being grafted into the body once the cancer had been carefully, properly and diligently removed in whole. I envisioned a restoration that began way below the body panels, on the structural arms and load-bearing beams – a method that would certainly result in a 2010/11 version of a 1974 classic. These gents seem like they know what I was thinking.

In their expert opinion, this project would be best accomplished (on the lowest possible budget without cutting corners) if I knuckle down, learn some skills and do this myself. That was the bitter part, not because I am unwilling but because I am impatient by nature. What I need to learn, apart from welding is that this project is in fact going to take a long time. I am going to need to come to terms with that, even though it was originally my understanding. A classic ‘got-your-hopes-up’ scenario.

The sweet bit. Right. Some pics first:

The front bumper eventually came off, ironically while I was trying to re-fit it prior to Steven and Graham's visit.

Front passenger fender off. And yes, that's the first glimpse of me; there might be more to follow. Might.

Started to get the bottom metal thingy off (Sorry, will try to work on my automotive vocab...)

Exposed some metal on that sill. What lurks inside is what troubles me though...

The fender, out of captivity. I took a hammer to it briefly and it's in far better shape than it was before. If only the previous owners hadn't taken such shortcuts, life would be so much simpler.

Joel getting in on the action.

Hood coming off.

Hood liberated.

Scrap metal or car? You decide.

Just for kicks, my car's gorgeous bums!

Front bottom metal thingy liberated. It's a custom part from the previous geniuses, er... owners.... so it's going in the bin.

Part of the earth's crust that came out of the car as I tried to pry the driver-side front fender off...

That driver-side front fender is 80% toast by the way. :(

Some oil on the sensitive bits to prevent rust for the rest of the week while I'm slaving away in corporate hell.

There you go ladies and gents. The sweetness of today can be summed up in the boost of energy that came from the report I got this morning, to get going on this thing, push forward and make this happen by myself. Not only will it cost less, but in the words of Graham, ‘When you get done with this car, you’ll never sell it.’

Agreed.

Take it easy.

Another minor update

I got hold of Tom Maben Classic Car Restorers in Hout Bay to get some advice from a professional, and was referred to a gentleman in my area called Steven. He comes highly recommended and seems really keen to come out on Saturday morning to take a look at the car and quote on all the metalwork. I need to start fast-tracking this project, as my work situation has changed quite drastically and I’m in need of my own wheels. This appears as if it might be the answer. Only time will tell. Whichever way, I want the car to be restored properly, and the metals is where it matters most. Leave any rust anywhere, and it’ll continue to eat away at good metals.

If he accepts the job, my goal will be to completely strip the car down to a metal shell and clean out as much of the rust as my limited tools allow, so that he has a fresh canvas to work off. Should also shave a couple of bucks of his price if the car is prepared as best as possible.

Hopefully, one day soon I’ll have some photos of some real progress.

Take it easy.